Serra Morena Comercial Importadora e Exportadora Ltda

Rua Assungui, 642 Vila Gumercindo  Cep 04131-001       São Paulo - SP   Brasil

+55 11 50610855   +55 11 50627658

 

 

 

 

 

 

 

News.................May 2005:  Serra Morena in the 4th Cosmetic Fair - Bolongha - Italy................................July 2005: International Cosmetic Fair - Las Vegas - USA......................................September 2005: Serra Morena goes to Cofffee Fair - Varsovia - Poland........................

      Serra Morena Coffee Industry 

                

Introduction
Brazil is a geographically large country characterized by several different climatic zones within its borders. Due to the climatic differences in these zones there is a large number of coffee growers spread throughout the country. Consequently our growers are able to provide our clients with various types of coffee grain varying in body strength, sweetness, average acidity, and bitterness; as well as the most varied aromas. For this reason we can duplicate a blend from any country, providing one the best tasting coffees in the world.

As a result of globalization, our company has also increased its technology processing system, enabling us to produce more than just our product, but also to produce exactly what each client needs; allowing them to strongly reach their competitive markets.

In partnership with the biggest green coffee bean suppliers in Brazil, located in the best and most traditional coffee growing regions of Cerrado, Mogyana, the state of Minas Gerais, Bahia, Espirito Santo, and São Paulo; we bring to our customers the best of Coffee Beans.

With more than 50 years of experience in ground coffee processing, it is no doubt that our team leads with what is considered to be a high quality standard by the best cuppers in our national territory. Having the ability to produce a distinct product, which is minutely controlled by our expert group of cuppers, SERRA MORENA invites you to become a part of its team providing you with a Private Label Coffee based on your expectations.


Mission Statement
Our mission is to be a responsible and reliable producer of fresh and flavored Brazilian ground coffee, and not only meet our customer expectations, but exceed them.

How will Serra Morena accomplish its Mission ?

· With high standards of integrity and professionalism in all our production line and activities.
· With high quality of service coupled with innovation and good management practices
· By thoroughly understanding our customer’s expectations, and by working harder than our competitors in order to meet them, and by developing long-term partnerships with our customers.
· Investing in training and development of all our personnel to improve efficiency in our production line.
· A Continuous pursuit of technological development based on good production practices, which do not harm the environment.
· Generating sufficient profit to finance the improvement and growth of the business
· Using state-of-the-art equipment to reach the highest quality processing of Brazilian ground coffee.


Product

                                                        


Private Label
Serra Morena offers one of its most important services: our products with your own Private Label.
In order to exceed our clients expectations, we are always improving the quality of labels and lithographic printing.
Our team of designers assist our clients in establishing the best layout for every one of the products that we carry.
We are always looking for ways to provide the best packaging and appearance of our products.


Regions & Characteristics
Brazil is the world’s largest coffee grower with 25% of world production, and the second largest coffee consumer with over 12,5% of world consumption. Its production in the year 2000 was 31.1 million 60-kg bags composed of 80% Arabica and 20% Robusta. Brazil is a country that is unique in its ability to offer a variety of natural, naturally pulped, or washed coffees.

There are five states that produce Arabica coffee, the most naturally processed coffee, which is dried with the pulp intact in order to acquire natural sweetness. In addition to the traditional method, the newer naturally pulped method allows the sugar of the mucilage to impart body and flavor. Washed coffees are also produced, but in smaller quantities.

With the purpose of studying the quality of this diverse coffee, to generate coffee flavor descriptions, and to identify the attributes that make some coffees extremely similar to others, the present investigation was conducted. This resulted in extensive mapping that shows the distinctions of the Brazilian regions studied.

Quantitative and descriptive flavor profiling of the samples were carried out following the ICO (International Coffee Organization) coffee sensory evaluation method. Panel members entered scores directly into a computerized sensory data collector system composed of statistical software for immediate analysis.

The chemical composition of the green and roasted coffee beans was determined as complementary information.

The sensory evaluation of the 80 coffee samples was done by profiling each sample in a replicate blind test, conducted by seven trained panelists; who showed consistency in their evaluations. The natural coffees present strong body and aroma, mild acidity and sweet flavor. The natural pulped coffees present good body and aroma, low acidity and some sweetness. The washed coffees present high acidity, weak body and weak aroma.

The most natural coffee from the state of São Paulo exhibits strong body and aroma, natural sweetness and lower acidity. The natural coffee from southern Minas exhibits a characteristically sweet flavor, is heavy in body, and is mildly acidic. The natural coffee from Cerrado, has a fine cup, a strong body and excellent aroma and sweetness. The natural coffee from the state of Bahia has a strong body and pronounced sweetness. The natural coffee from Paraná is characterized by a typical flavor, common only to this region due to the cooler climate. The state of Espírito Santo offers a wide variety of tastes varying from the finest pulped naturals, to the soft cup, and to the Rio types of coffee.

It is possible to cluster coffee samples according to chemical constituents and sensory attributes. Vector plots of sensory, chemical, and mineral content variables explains the differences between all of the samples analyzed in a simplified way, and confirmed the unique characteristics of each coffee-producing area.


Coffee Processing
Grinding Coffee

In order to extract the richest flavor from the beans into your cup, coffee is ground into small particles before it is brewed. The proper grind size is typically based on the type of brewing equipment used. Generally the faster the infusion rate, the finer the grind needs to be.

Packaging

Once roasted, the coffee’s freshness must be protected from the effects of oxygen, which can cause it to undergo oxidation and go stale very quickly. Metal cans and flexible bags, known as a "brick pack" or “soft bag”, are the most common forms of coffee packaging used today. Properly packaged coffee must also have most of the oxygen removed before the package is sealed. This is done either by applying a vacuum and/or by inserting an inert gas.

Because it grows many varieties of coffee beans at different altitudes and climates and because of the use of three different processing methods, Brazil presents the world with a coffee to please the taste of every palate.

Dry Processing

This is the traditional method of processing coffee. The harvested cherries are spread over a concrete, brick, or matting surface, ideally in sunlight, and raked at regular intervals to prevent fermentation. If it rains or if the temperature falls, the cherries are covered for protection.

After about seven to 10 days, when the moisture content of each cherry has fallen to about 11%, the cherries are considered dry. The outer shell will have become dark brown and brittle, and the beans can be heard rattling around inside their husk. The dried cherries are then stored in silos.


Roasting Coffee

Roasting is the heat treatment that generates the characteristic flavor, aroma, and body of the brown coffee beans that we buy in whole or ground form.

Most roasters use air temperatures between 450 and 550 degrees Fahrenheit. The beans are kept moving during the roasting process to keep them from burning.

When the beans reach a temperature of about 400 degrees Fahrenheit, they start to turn a darker brown, and the oils (called coffee essence, coffee oil or caffeol) start to emerge. This process, called pyrolosis, is the heart of roasting, since this is what produces the flavor and aroma of the coffee we drink.

The flavor development of roasted coffee is primarily dependent on the degree of roasting- dark, medium, and light. The darker the roast, the stronger the flavor development and intensity, because darker roasts require longer roasting time.

The roasting color is determined according to the AGTRON scale. When the desired degree of roast is achieved, the beans are rapidly cooled using air or water.

 

Coffee Profile
Using state-of-the art equipment called “Electronic Tongue” as well as AGTRON, considered to be the most recognized equipment by coffee-roasting laboratories.

Our main goal with this technology is to transform our client’s blend into numbers or quantitative measures that accurately specify all of its characteristics. Putting each specific blend into a quantitative number will allow us to follow the same procedure every time we roast a particular blend. This way we can guarantee the quality and consistency of the coffee every time.

By having the defined numbers and characteristics of our client’s private coffee formulation, we can always work towards improving and obtaining the best blends in order to fulfill market expectations and also open up further possibilities of expanding the product line.

Every blend will have its own code of attributes and sensory analysis, as mentioned in our Quality Assurance topic above. This code gives us a reference as to the many different aspects of each blend.

Even if the coffee comes from a different country, the code will allows us to duplicate it in flavor, body, sweetness, bitterness, acidity, woodiness, cereal content, chocolate flavor, and all the other attributes existent in the formula.

The graphic below is in accordance with the International Coffee Organization standards.

 

 


Environment
Our line of roasting equipment possesses the latest monitoring system allowing us to follow every step of production by the minute.
This system allows us to eliminate any smoke and odors, thus completely meeting the international environmental requirements.
We believe it is our obligation to always have up-to-date equipment in order to reach the highest quality in the best way possible, while at the same time eliminating pollution, providing the best care for our staff, and always demonstrating awareness and responsible action towards the environment.
We thank you in advance for any suggestions that could help us reach our objectives more efficiently.


Quality Assurance
The main priority of SERRA MORENA is to assure the quality of our product, and to put only the best quality on the Market. As a part of this goal, we always work with quality products at their highest levels. We are continually investing in our work force, training and equipping them in order to assure the same consistency in quality as well as volume every time.

SERRA MORENA also invests in technology to bring our costs to the minimum possible, allowing us to be more competitive in the market and to give the final customer the opportunity to buy a good quality product for a better price.

Also, we are already producing Organic Coffee in our plant, as part of a response to the growing trend of demand for organic and natural products. Worldwide, a growing number of people are giving preference to natural products, and we are working hard to be one of the few suppliers that offers this kind of benefit.

With a physical and sensorial analysis laboratory located in the city of Campinas, one of the most recognized cities for food analysis in Brazil, SERRA MORENA provides to its customers a private profile for each client’s particular coffee blend. The following are some of our analysis:

· Physical Properties: color, viscosity, texture, density, particle size, and others

· Sensory properties: appearance, color, odor, flavor, texture, and visual defects

· Visual color selection by a panel of experienced judges

· Preference and acceptance evaluation

· Histological analysis

· Isolation and detection of extraneous materials

· Detection and control of insects and rodents in grain storage, flour mills, and food industries

· Shelf-life studies

· Development of quality and identification of food standards

· Planning and execution of quality control programs for the coffee

The laboratory also provides support for the following activities:

· Education and training for students in technical college and undergraduate studies, aid for students in masters, and doctorate studies for thesis development

· Short courses and closed training in sensory analysis, colorimetry, texture, microscopy, and statistics applied to sensory analysis offered to industry staff

· Statistical assistance.


Certificate
Serra Morena is a company that operates within kosher standards and has received kosher certification.

Our production line and all of our products have already been approved of and are fit for consumption by the Jewish Community.

The Kosher certificate is a standard of quality that we assure during the production of all our products, in order to offer our partners and clients the support they need to sell their private label coffee to all existing markets.

 

 


Human Resources
With the intention of improving quality of life for our employees and our society, our company has developed several projects over the years. Serra Morena is currently involved in a program providing aid to under-privileged groups. Our program has existed for more than three years, helping people in São Paulo once a week by distributing free food.

A development program takes place several times during the year, when our collaborators receive specific courses in order to improve our labor force.

In our productive unit, not only do we give importance to the quality of our products, but also to the well-being and personal growth of our personnel.

Future
Serra Morena’s Future has already begun, because we have our client’s satisfaction and needs as our main target, making that the base of our quality standards.

Another goal of Serra Morena, is to continue working with respect for the environment, which is something that we will accomplish by adhering to the strictest rules and requirements made by competent Brazilian and international organizations, and by making their highest standards our minimum required.


Contacts

coffee@serramorena.com

Claudionor Marchiolli - President
claudionor@serramorena.com

Serra Morena
Comercial Importadora e Exportadora Ltda.
Vila Gumercindo - São Paulo - SP - Brazil
Phone: 55 11 5061-0855
Fax: 55 11 5062 - 7658
E-Mail: serramorena@serramorena.com